A wood carbonization furnace, also known as a carbonization furnace, is a machine that heats wood in an oxygen-free environment to convert it into charcoal. This machine is commonly used in the charcoal production industry. Charcoal is also common in many fields, such as medicine, cleaning products, fireproof materials, chemical industry, etc.
Advantages of Charcoal Making Furnace
1. High efficiency: The Charcoal Making Furnace has a high operating efficiency, which is much better than traditional methods of making charcoal. It can produce high-quality charcoal in a short time and with less energy. Thus it is suitable for mass production.
2. Low emissions: The Charcoal Making Furnace produces a negligible amount of emissions and is environmentally friendly. The carbonization process is carried out in a closed container, which prevents the escape of toxic gases and smoke.
3. Low energy consumption: The Charcoal Making Furnace operates on low energy consumption. It uses recycled exhaust gas to heat the raw materials and to provide the required temperature for carbonization.
4. Various raw materials: The Charcoal Making Furnace can process various raw materials such as coconut shells, wood chips, sawdust, rice husks, and many others. This makes it versatile equipment for producing charcoal from different sources.
Function of the carbonization furnace
The main function of the wood carbonization furnace is to heat the wood to a high temperature, evaporate the water, resin and other impurities in it, and thus produce high-quality charcoal. The advantage of this machine is that it can use a variety of different types of wood as raw materials, such as bark, wood chips, wood strips, sawdust and branches.
Working principle of Carbonization Stove
The working principle of Carbonization Stove is to use high temperature to evaporate the moisture and impurities in the wood, thereby producing high-quality charcoal. The high-temperature furnace in the equipment can reach more than 700°C, which can ensure that the wood is completely free of moisture and fat during the carbonization process. In this carbonization process, the machine equipment needs to control factors such as heating time, heating temperature and atmosphere to ensure the quality of the charcoal produced during the carbonization process and the output of the finished product.
Technical information of carbonization furnace
Model |
WSIV-1 Gas flow model |
WSIV-2 Self-ignite |
Size |
3.2M3 |
3 M3 |
5M3 |
Productivity(kg) |
1500 |
1000 |
2000 |
Temperature(°C) |
430°C |
430°C |
430°C |
Motor power |
No. power |
1.5kw |
3.0 KW |
Time consumption |
8 hours |
24hours |
Raw materials for carbonization furnace
The raw materials for carbonization furnaces include biomass materials such as wood, sawdust, coconut shells, palm kernel shells, rice husks, and straw. These raw materials need to be processed by crushing and screening to ensure the size and quality of raw material particles. In addition, some agricultural waste, industrial waste, and waste paper can also be processed as raw materials.
Operation steps of carbonization furnace
1. Preheat the furnace to the required temperature.
2. Load the raw materials into the hopper.
3. Adjust the temperature and airflow according to the raw materials.
4. Wait for the carbonization process to be completed.
5. Discharge the charcoal from the furnace.
Precautions for Wood Carbonized Furnace
First, it needs to be used in a well-ventilated room and must be cleaned and maintained regularly.
Second, be sure to avoid overheating and over-drying the wood to avoid unnecessary losses and waste during the carbonization process.
Finally, keep the furnace and surrounding area free of flammable materials and follow the manufacturer's instructions carefully.
Common Problems and Solutions
1. The temperature is too low: increase the airflow or add more fuel.
2. The temperature is too high: reduce the airflow or remove some fuel.
3. The charcoal is too small: increase the temperature and extend the carbonization time.
4. The charcoal is not fully carbonized: increase the carbonization time.
Our factory's shipping process
Our shipping process is that once the customer places an order, we will immediately arrange production and shipment to ensure that the goods can be delivered to the customer in time. Before delivering to the customer, we will conduct strict quality inspection and packaging to ensure that the goods are not damaged during transportation.
What's the difference between our company's machines and others?
1. High-quality materials: Our machines are made of high-quality materials, ensuring durability and longevity.
2. Professional design: We have a professional design and development team that ensures that our machines are advanced and efficient.
3. Quality control: We have strict quality control measures to ensure that every machine produced meets our standard. Before delivery, each machine is thoroughly tested to ensure its reliability.
4. Advanced technology: Our machines are equipped with advanced technology features, making them more efficient and user-friendly.