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After-sales Service: | 1 Year |
Warranty: | 1 Year |
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The continuous carbonization furnace is a modern and efficient device used to convert biomass into charcoal. It is designed to produce high-quality charcoal with high carbon content and low ash content. Unlike traditional charcoal stoves, continuous carbonization furnace offers a lot more benefits including energy efficiency, easy operation, and environmental friendliness.
Advantages of Charcoal Stove
Charcoal stoves are widely used for cooking and heating in many parts of the world. The traditional charcoal stoves have been around for centuries and have been relied upon to provide heat and energy for households. However, the traditional charcoal stoves are not energy efficient and have a negative impact on the environment. Below are the advantages of the modern charcoal stove;
1. Energy Efficiency
Continuous carbonization furnace is designed to be energy efficient and uses less biomass to produce the same amount of charcoal compared to traditional charcoal stoves. This helps to reduce the amount of biomass needed for charcoal production and hence reduces the impact on the environment.
2. Easy to Use
Continuous carbonization furnace is easy to use and operate. Unlike traditional charcoal stoves that require a lot of attention, the modern charcoal stove allows you to produce high-quality charcoal with minimal effort. You only need to feed the biomass into the furnace and let the furnace do the rest.
3. Environmental Friendliness
Continuous carbonization furnace produces less smoke and hence reduces the negative impact on the environment. The modern charcoal stove also uses less biomass to produce high-quality charcoal, which helps to reduce the pressure on the environment.
Structural Features of Charcoal Furnace
The continuous carbonization furnace has several structural features that make it efficient, easy to use and environmentally friendly. These features include;
1. High-Quality Insulation
The furnace is made of high-quality insulation material, which helps to retain heat inside the furnace. This results in high-energy efficiency, less fuel consumption, and reduced emissions.
2. Automatic Feeding System
The furnace is equipped with an automatic feeding system that allows for continuous feeding of biomass into the furnace. This feature eliminates the need for frequent stopping and starting of the furnace, which saves time and energy.
3. Control Panel
The furnace has a control panel that allows for easy operation and monitoring of the furnace. The control panel helps to adjust the temperature, monitor the carbonization process, and regulate the feeding system.
4. High-Temperature Zone
The furnace has a high-temperature zone where carbonization takes place. The high temperature ensures that the biomass is properly carbonized, resulting in high-quality charcoal with a high carbon content.
Function of Carbonization Stove
The carbonization stove is designed to convert biomass into high-quality charcoal. The process involves heating the biomass at a high temperature, which causes it to break down and release the volatile components. The volatile components are then burned off, leaving behind high-quality charcoal.
The continuous feeding system of the furnace allows for a continuous supply of biomass into the furnace, which results in continuous carbonization of the biomass. The temperature control system regulates the temperature inside the furnace, ensuring that the carbonization process proceeds smoothly and efficiently.
Technical information of Carbonization Stove
Model | Power (kw) | Size(mm) | Capacity (t/h) | Heating system | Host base | Cooling discharging | ||||||
Including main machine,conveyor machine,purification machine and discharge machine. | Gasifier(mm) | Liquefied gas | Civil construction | Protocol configuration (L * W * H)(m) | Conveyor machine(6m) | Cooling silo(mm) | ||||||
LXT-1000 | 5.5 | 3 | 4 5.5 |
3 | Ø1020*9200 | 0.5 | Ø1500 | 12 | By floor plan | 9.2*1.45*1 | 2 sets | Ø1200*2900 |
Common Problems and Solutions in the Use of Carbonization Furnace
Although the continuous carbonization furnace is designed to be efficient and easy to use, there are some common problems that may occur during the use of the furnace. These problems include;
1. Uneven Carbonization
Uneven carbonization may occur if the biomass is not evenly distributed inside the furnace. This may cause some parts of the biomass to be overcooked and others undercooked.
Solution: Ensure that the biomass is evenly distributed inside the furnace to promote even carbonization.
2. Blockage of the Feeding System
The feeding system may become blocked if the biomass is not properly prepared or if foreign objects are introduced into the system.
Solution: Properly prepare the biomass before feeding it into the system and ensure that no foreign objects are introduced into the system.
3. Flames Inside the Furnace
Flames inside the furnace may indicate that the temperature is too high, which may cause damage to the furnace.
Solution: Reduce the temperature and adjust the temperature control system to prevent flames from occurring inside the furnace.
4. Excessive Smoke
Excessive smoke may be an indication of incomplete combustion of the biomass, which may result in low-quality charcoal.
Solution: Adjust the temperature and airflow inside the furnace to promote complete combustion of the biomass.
Shipping Process
Our shipping process is designed to ensure prompt delivery of our products to our customers. We work with reliable and experienced shipping companies that ensure safe and timely delivery of your order.
Once your order is processed, we provide you with the shipping details, including the shipping company, tracking number, and expected delivery date. We also offer after-sale services, including technical support, to ensure that our customers are satisfied with our products.
How to Choose the Suitable Carbonization Furnace?
Choosing the right carbonization furnace depends on your specific needs and requirements. Some of the factors to consider when choosing a suitable carbonization furnace include;
1. Capacity
The capacity of the furnace determines the amount of biomass that can be processed at a time. Choose a furnace that can handle the amount of biomass you need to process.
2. Fuel Type
The type of fuel used by the furnace is an important factor to consider. Some furnaces use wood, while others use other types of biomass, such as rice husks or coconut shells. Choose a fuel type that is readily available and affordable in your region.
3. Energy Efficiency
Choose a furnace that is energy efficient to reduce the amount of biomass needed for charcoal production.
4. Price
Choose a furnace that is affordable and within your budget without compromising on the quality.
Advantages of Our Factory
Our factory offers high-quality and efficient continuous carbonization furnaces designed to meet the specific needs of our customers. Some of the advantages of our factory include;
1. Quality Products
We pride ourselves in producing high-quality and efficient carbonization furnaces that meet the specific needs of our customers.
2. Experienced Technicians
Our technicians are experienced and dedicated to providing technical support to our customers. We offer training and after-sale services to ensure that our customers get the most out of our products.
3. Affordable Prices
We offer affordable prices without compromising on the quality of our products.
4. Customization
We offer customization services to ensure that our furnaces meet the specific needs of our customers.